22 March 2011

Transformer Monitoring - Rule of Thumb

Ask any Electrical Engineer about transformer monitoring, what matters to them is the healthiness of insulation (normally paper or normally called "cellulose") and the winding itself.

Found a good summary explaining the relationship of "bad" gases and its origin.

Not only is hydrogen present in all transformer faults, it is also the gas appearing first when a problem is developing. This means that detection of hydrogen traces is the best way to find out that something is going on. Plus, unlike most other gases, the generation rate of hydrogen increases proportionally to fault severity. The more serious the problem, the more hydrogen is generated! This behavior, coupled with the fact that hydrogen very rarely varies with load, makes it truly representative of the transformer status, at all times.
Carbon monoxide on the other hand, will vary with load. However, significant increases of carbon monoxide may be indicative of excessive overheating of cellulose. CALISTO 2 independently measures carbon monoxide precisely and accurately thus allowing you to correlate this measurement with other key values like hot spot temperature.



http://www.morganschaffer.com/index.php?option=com_content&task=view&id=111&Itemid=209

20 March 2011

Real Power / Apparent Power / Reactive Power (P/S/Q)

Not only people with little to no technical expertise at all are the ones confused by the difference between Watts, VAs and VArs. Most people who study computers, small-scale electronics and other similar subjects quite often believe that Volt-Amperes are equal to Watts, which is actually true but only when working under DC voltage / current. On the other hand, when making calculations on any AC circuit there are three types of power to consider: Apparent (or Complex) power, Real (or True or Effective) power and Reactive (or Magnetic) power.

For DC circuits, power is calculated by using the definition: P (Power in Watts) = V (Volts) * I (Amperes). This definition is not valid for AC circuits because the vast majority of power loads will cause a phase shift between voltage and current (related reading: AC and DC current: Fundamental differences and a simple explanation).

For AC systems, a very similar definition is used to calculate Apparent power: S (Power in Volt-Amperes) = V (Volts RMS) * I (Amperes RMS). Apparent power has little to no meaning for residential and business users; however it is absolutely necessary for sizing any and all AC power equipment ranging from your household safety fuses and simple UPS systems to immense transformers and power generators, which is why even the least adept of electricians who work on AC systems should be trained to be able to measure and calculate it.

Apparent power is of little concern to home users, so what about Real Power? Real power is, much like the name suggests, the actual amount of power used by your equipment and it is commonly used to calculate the thermal loading generated by the equipment. For AC circuits, real power is calculated by using the following definition: P (Power in Watts) = V (Volts RMS) * I (Amperes RMS) * cos(φ). Real power is all that residential and business users care about because that is the amount of power you purchase from the utility company; unless of course the cabling/safety systems are sized incorrectly and high Apparent Power caused them to fail even though Real Power is low enough.

Reactive power is something not widely known and rarely ever used because it usually only matters to electrical engineers designing and sizing electric power transmission and distribution systems or working in the industrial sector and on large electric motors/generators. Any inductive and/or capacitive load which will cause a phase shift between the current and voltage waveforms will cause reactive power to be drawn by the equipment, even though the equipment will not actually use it. Reactive power moves no energy at all, which is why it is often referred to as the "imaginary" power; it is simply transferred from the utility company to you and from you back to the utility company, merely causing losses along the way. It can be calculated by using the following definition: Q (Power in VArs) = V (Volts RMS) * I (Amperes RMS) * sin(φ).

To summarize, apparent power is the total amount of power that will move through your equipment and therefore it is critical to size all wiring, circuit breakers and any other equipment according to it, yet residential and business users will not be charged based on their apparent power but by their real power consumption. Real power is the effective power used by your equipment and moves energy. Reactive power moves no energy but it will still be the cause of a higher, useless current. Even so, for the most part of the world only large businesses and industrial consumers are being penalized if reactive power exceeds a certain portion of their total power consumption at this point of time.

Read more: http://vr-zone.com/articles/why-ups-systems-are-rated-in-vas-and-psus-in-watts-explaining-watts-var-and-va/11473.html#ixzz1H6WJ6iVR

09 March 2011

OPC Datahub Config File Backup

so u've customized so many things in OPC Datahub.. time for backup...

Hello Ainuddin,

The OPC DataHub configuration files by default are stored in C:\Documents and Settings\[USER NAME]\Application Data\OPC DataHub.

NOTE: Application Data is a hidden folder.

You can simply make a copy of this folder to back up your configurations.

Thanks,

Win Worrall
Support Engineer
Software Toolbox, Inc.

04 March 2011

Optimizing PI Smart Alert Email

By default, using OPC Datahub i configured certain events to be alerted via email. Things like plant shutdown, tripped, 52G breaker status etc

Add below code, to trim the decimal values of the OPC tag.

Hello Ainuddin,

Something like below where you replace the DataSim:Sine with your tag name. This means that it will have 6 digits before the decimal and 2 after the decimal. Let me know if you have other questions.
<%= format("%6.2f", $DataSim:Sine) %>

Thanks,

Win Worrall
Support Engineer
Software Toolbox, Inc.

03 March 2011

Simple VB.NET mathematical function

Nice and easy !!

http://www.maconstateit.net/tutorials/VBNET/VBNET01/vbnet01-06.aspx

Can be used in PI ACE or Exele OPCcalc software.

Cheers.